Monday, October 16, 2017

Boring till layout set in Jello

In between errands and other comitments, I have been busy trying some layout inside my till box.

I like the spacing on this holder muck up.
Tried this way, with the tools hanging, to see how much spaces they needed.
That width, is just about right 

Now since I somehow cut my spacers for the wrong orientation, 
they had to be recut, centering my holder spaces

Quick work with a cross cut saw on my sawing horse

Both holder muck ups, recut and populated with tools

Lots of spacing to accomodate the Breast drill

Similarly for the braces

At the bottom, I am thinking of two rows.
The one in front holding the smaller tools like the gimlets.

Again, lots of depth to accomodate two rows.
I like the holes spacing.

Then, I thought, why not make provision for hanging 
one wooden brace in front also.

So that is about the layout and numbers of tools I am going to store inside:
- Four (4) Metal Braces, various chucks and sweeps
- Two (2) Hand Drills
- One (1) Breast Drill
- Five (5) or so Push Drills, various models, such as Yankees
- Four (4) or so, Drilling Awls, Pointers, Scratch Awls etc
- A set of Five (5) or seven (7) Gimlets
- One (1) Wooden Brace

For a total of about 24 tools.

Of course, to use most of these, we needs some bits. These would be in a separate till or storage arrangement.

Now time to find some suitable pieces of hardwood for the final holders. I may laminated a piece of plywood to them to reinforce the tab sticking out to hold the tools. Depends a lot on what I find around the shop...

The front lower part will be build up of a few parts and the wooden brace will be resting on two (2) dowels.

Bob, going thru the drill of designing his till

Saturday, October 14, 2017

Back on the boring till

Jean, Rudy and I delivered my son Matt's wall shelving unit for his flat screen TV electronics (receiver, amp etc) Friday nite after work. We dry fitted it to the wall securing the wall cleat part, and drilled for the screw at the bottom on the spacer bar.
I said dry fitted, because I could not painted it, Matt took off earlier with the paint. It is sanded, primed and ready for paint, which he will be doing in his shop. Yes, my son has finally his own little shop, having purchased a different place while he renovate his duplex for  rental units. Very cool :-)

That mean, I better get back soon to my ongoing tool kit project for my sons, he could use it sooner than later.

Meanwhile, back to my boring till project, part of my own shop re-organization.
This is turning out to be one of my slowest build ever, having started over a year ago... I started on 21st May 2016 as a mean to distracted me and get back to work, being a about 2 weeks after loosing Heather :-(

A lot as happened since, but I am now resolutely moving on...

After spending a lot of time in my basement, awaiting the joinery to be cleaned up, it finally got done a few days ago. It has now been primed and received two coats of paint and it is back into my shop.

Primed, awaiting its first coat of paint

First coat of paint. Same as al the other tills, a light green color 
that Heather and I picked together.

The second coat got applied at home

Now the fun part start... Figuring out which tools will have a place in it and how best to hang them. This could take me a little while, so many choices, more than when I started over a year ago... :-)

Trying out some tools to get a feel for hanging them.

I made previously a couple of different holders mock up to see how I could maximise my storage in my given space and  check my optimum spacing for safe and secure holding. Add to that the requirement to be able to rotate some of the tools in it as needed, and it becomes a tad more convoluted... :-)

You see, keeping with my theme or concept going on in my shop re-organization, I want open tool tills so I can store in plain sight, the tools I am using, and rotate them in and out of closed storage in tool chests.

That implies that my holders would be able to accomodate a variety of different tools. It quickly became obvious that there is no magic holder shape or spacing that would accomodated them all. I will then have to dedicate some spots on my holders to fit some tools.

For example, my three wooden braces, do not fit into my current mock up, their neck being much wider than steel braces. If I make the hole in the spacer bar wider to accomodate them, it is now too floppy for the steel braces. 

As I was taking pictures of the tools hanging in the till on the holder bar I made earlier, I realized that the orientation is wrong for the Boring till intended location. Being a rectangular box, it only fit in the intended location in the vertical orientation (taller than wider).
Hummm, either I cut back this mock up holder or look for another spot on my wall. And talking of walls, I got some more clearing and cleaning to do around that Wall-Of-Tools (Tm :-) before I can try it on the wall.

Also will need to cut some more French cleats pieces, my go to method of securing my tool tills on my walls.

So for the next little while, I would be clearing, cleaning, making more tool holder mock ups until I get this right.
Should keep me occupied....

But first, today I have another life celebration to attend this PM for an old friend that I lost recently to the F....... dreaded cancer. F... I hate cancer!!!

My old friend Ginny on my right  is the one I recently lost.
Heather on my left, back in early 2000s. 
We knew each other in that motley crew for almost 40 years 

Since loosing Heather, I have attended a few life celebrations and services for many of my friends. Too many of them to the F...... cancer!!

Bob, tearing up

Wednesday, October 11, 2017

Progress on a few fronts

Last nite, I went back to the Wood shop, to work some more on my son's project.
applied wood filler and gave it a thorough sanding.
After, I moved it to the paint room.

Since I was in the prep phase, I thought may as well bring my infamous boring till, which has been sitting idle downstairs for quite a while, awaiting its joinery to be cleaned up. Cleaned up my dovetails then gave it a good sanding all over.

This morning went back to glue and nail (air nailer) the back to the boring till and gave the first coat of primer to Matt's shelf.

Matt shelf has its first coat of primer

Boring till got its back installed and a good sanding all over.
Back piece is sitting inside a 1/4 in rabbet all around

Once that was done, wiped up the boring till with a damp rag then proceed to give it its first coat of primer also.

Dovetails dissapearing.
Now you see them...

Now you don't... :-)

Need at least 4 hours drying time before next coat, will go back tonite to give both pieces a light sanding and another coat. Should be both ready for painting tomorrow morning.

My shop has also seen some modest progress, I can now walk around the floor. There was a floor under all that stuff, who knew?? :-)

Still need a lot more work, but heh, progress is progress!

Meanwhile, also experienced some setback in older projects.

Remember my temporary sharpening bench? A nite dresser re-purposed as a work station. When I first worked on it, the drawer was stuck pretty tight, so I had to planed it for a better fit.  We had a pretty humid summer and my dehumidifier does not appear to be doing much, its been running for a while and no water in the bucket, sigh...

Well, that wooden drawer is now stuck pretty damn tight!.
Whenever I managed to free it, it would required more planing for sure :-)
So much for a piston fit drawer, hum, more like I need some hydraulics to move it, now :-)

It is binding pretty tight on both sides in height.

But my most spectacular failure is with my recently re-glued rocking chair sitting outside. It is not far from our bedroom window, and its been hot and muggy for a while, so we have been sleeping with our bedroom windows open for the draft.

A few nites ago, there was a loud crack outside, did not think much of it, but when I went to put the chair away for the winter, this is what I found...
The chair had literally exploded...

What is wrong with that picture, 
solar lamp is knock over and lower. Lower??

It failed at the old glue line, not the one I reglued

On the other side, the glue line survived but 
it developed a new crack nonetheless.
Must had been the loud cracking noise I heard

It even pulled out a few spindles on the way down...

Huh, back to square one, may need to re-inforce the seat from under, there is a tremendous amount of pressure at play here. When it want to go, it goes...with a bang! It did not even lasted 2 months out there, oh well back to the drawing board. In its defense it was left unsupervised for a while :-)

This time I may take it apart some more to fix it, will see. I the mean time it is back in the garage, ready for me to trip in it, just like in recent memories :-)

The irrigation systems have all been removed, the garden hoses drained and stored, the yard is ready for winter. We will keep some of the garden going with frost covers and see how far we can extend our growing season. Tomatoes, cucumbers and Zucchinis are still coming up. Most of our spices and herbs are still going strong also. We are in the process of setting up an indoor garden for them, re-purposing one of Heather's three tiers light stands she used for her African Violets.

And talking of failures, the only crop that did not take this summer was my yellow and green beans, neither came up, and sowed them twice, go figure!

The carrots are also a failure, but that was my fault, they quickly got over shadowed by the leaf lettuce and never saw much light all summer, oups.

 Once I harvested all the lettuce, I found the poor forgotten carrots. Tried to re-transplant some, to see what would happens. Everyone told me that you cannot easily transplant such root vegetable. Well you can, but don't expect much :-)

On the left, the original ones that spent the summer ligth deprived.
On the right the ones I transplanted

Not even big enough to qualify as baby carrots :-)
Funny how they tried to put down more roots
 instead of continuing with the main one

So there you have it, some progress, some setback. Win some, loose some, oh well.

But it won't stop me, I now feel re-energized and firing on all cylinders

Bob, the old flat head 8 cylinders (For you youngsters, that was before the V8. Yes, I know, I'm old :-)

Tuesday, October 10, 2017

First woodworking project in a while...

This past long weekend, Thanksgiving in Canada is in October, my son Matt asked me if we could build something together. I thought sure why not, it would be fun and help me getting back on my feet so to speak :-)

The project in question was for a wall shelving unit to house his electronics under his big ass TV.

Saturday, we went over his doodle for his project, made some tweaks. Introduced him to the idea of using a French cleat system to secured it to the wall, and choosing dadoes to strengthen the build, making it much more stiffer and solid, we will be using solid pine for the whole build.

Matt original design 

Will a French cleat system be able to hold all the weight of my electronics, Dad?
(TV is already fasten to the wall)

You bet, Son !! :-)

Before going shopping for wood, we developped a cut list. Matt said everything, plus spares, should fit on a 18ft board, can we get that in 20 inch wide board?
Hum don't think it would fit inside our cars, we would have to have it rough cut at the yard :-)

Our rough initial cut list. Made some changes on the fly. 
For example, forgot about the notch on the triangular gussets, oups!

Finally we gather up materials, and headed for the woodshop on the Wing.
We rough cut a few more pieces, on the Radial Arm Saw, then we glued up four boards to make two panels to get the required width. The yard being out of 20 in wide boards :-)

Sunday we cut to size our parts using a panel cutting jig on the tablesaw, and did most of the joinery, dadoes, using the tablesaw with a dado set.

Matt cleaning up the glue line on our panels, 
after scraping most of it first

After making sure we had all our required pieces cut and ready for assembly, except for two small dadoes on the back board for the triangular gussets...

It was time to stuff our faces with the big turkey meal that Jean prepared for our family: Us, my son, her daughter and her 2 kids (our grandpeanuts :-) and Rudy of course. For some reasons I never figured out, turkey meal is the only time I overstuff myself, twice a year, at Thanksgiving and at Christmas.

Rudy feeling stuffed and sleepy, just like me :-)

Monday, we finished the last two dadoes by hands using handsaw and chisel. While assembling it, we made a few more details changes, which required more dadoes... (because we forgot the notches). Done using the table saw with its regular blade (Freud chip limiting combination blade).  Everything is glued and screwed.

The idea was for him to learn as we go along, so I introduced him to a variety of ways of doing the same operations, with power tools and by using hand tools.

For example we cut all the joinery (dadoes) using 3 different ways, two using the tablesaw and one by hand.

That meant a few trips back to my hand tools shop, to gather tools. Thankfully, I was in the process of owning it back, so we were able to walk inside :-)

Some of the dadoes should had been stopped dadoes. But it is a lot faster, easier to make thru dadoes then filled in the exposed groove with a piece of wood.
The whole unit being painted, it is irrelevant which way we went, took the easy way out :-)

Used our dado test board made while setting up the tablesaw.
Cutting off a smidgen wider piece, tweaked on the Disk Sander, 
made quick work of it

So far he has learned about, using square and marking knife, chisel work, using router plane and side rabbet plane. He cut his first dado by hand, using a First class cut (making a trench using a shop knife on the waste side of the Marking knife mark) and using the reflection on the saw plate to gauge square and plumb,  with a Small Tenon Saw after seeing me done the first one.

Learned about safely use the Radial Arm Saw, table saw (swapping blades and tweaking the dado cutter set width, how to use a panel cutter jig on the tablesaw, ripping the 45 degrees for the cleat), the bandsaw, disk sander (precaution WRT to disk rotation direction and which side to use), Random Orbit Sander, the drill press (how to properly tighthen the chuck, using ALL 3 holes), the uses of special bits to pre-drill and countersunk our screws... oh and the vacuum cleaner, air compressor and broom to clean up :-)

The ha...Rudy, move...

The hand tools we used, all mine... for now :-)

And my power tools and accessories we used
in addition to the Woodshop machinery.

The shelving unit being 5 feet long and almost 17 inch wide, did not fit in either of our cars, oh surprise :-)

No way this would fit inside our cars...
Other on the fly tweaks, included 
adding a front batten to stiffen up the top shelf
 and encasing the top part of the cleat.
The bottom spacer is attached to the unit and would be fasten to the studs

So the unit stayed inside the Wood Hobby Shop on the Wing. After doing the prep work and painting it, I will deliver it to him using Jean’s truck, a RAM 1500.

Tuesday, me and Rudy went back to filled in the screws holes and do some sanding.

Rudy on guard for me. We were alone in the shop early in the morning, 
but for his own safety (and to keep him cleaner) I keep him attached, near me.

One side done

and the other side, now we wait again...

Should be able to deliver sometimes this week after work (Jean and Matt)
Later tonite, I'll go back and sand the areas I touched up with Wood filler.
Then after a quick clean with the air blowgun, I'll transfered it to the paint area in the shop. Hoping to get its primer coat by Wednesday, then first paint coat Thursday... Hum, maybe it will be next week....

Bob, who had a good time at the woodshop and inside my own shop. We even managed to talk about Heather without crying... We are on the mend... :-)

Wednesday, October 4, 2017

Making headway in the man cave...

AKA my inner child is awaking again and getting my life back :-)

As I said before, since Heather passed away, I have lost most of my drive to go into my shop and build things...

 It has sat pretty well unused, gathering stuff and dust :-(

I have been trying here and there to motivate myself, but too many distractions took over my limited attention span...

Life is getting back to normal around me, I have a new girlfriend, Jean, and a whole new "family branch" that came with it. Rudy fell in love with Jean also, and just love all the attention he gets from the grandpeanuts :-)

At some of my friends request, I also became a Rotarian International member in our local service club. Because Jean drive a school bus, her grand kids goes to Annapolis East Elementary School (AEES) and we work in a local Food Bank, I became aware of the plight of the AEES's cafeteria to remain open.  A few years ago, all the school cafeterias stopped being funded thru the School boards districts. Those that remained opened had to become self reliant, since they had no budget.

They also introduced legislation that mandated giving nutrition a higher profile. Deep fryer were banned from school cafeterias, and lot of junk foods and pop removed also. Perhaps they went a little bit overboard too fast with their good intentions, but most cafeterias simply closed instead of trying to stay alive in this climate.

So why should we care if that cafeteria was to close, like so many more?
Were we live in Nova Scotia, the economy is not booming, traditionaly farming and fishing, there is a large population of seniors (many retired) and low income
family. That translate into lots of malnourished children.

Years ago, having recognized the importance of nutrition on children education performance, they implemented a School breakfast program, were every child is
able to get a good start on the day by having a breakfast. Largely supported thru corporate donations and individual volunters and funding.

But it is apparent to a few of us, that if a child comes to school hungry, he is probably not packing much of a lunch if any...
Having the school cafeteria open, enables the school staff to "buy" them lunch. "No ones goes hungry" is our battle cry ...
If a kid forgot or does not have a lunch, we will make sure he eats.
On Thursday we have pizza day, it is amazing the number of kids who forgot their lunch that day :-)

But being not funded, they have to operate without a loss by "borrowing" from the school budget and hope to be able to pay it back. Of course you still have to provides healthy, inexpensive meals options ($4), that the kids will eat (biggest challenge). Oh, and you could use some new equipment, but cannot afford it.

This is where I comes in with my bright ideas Tm :-)
I am an old Master Warrant Officer retired, trying to find some purpose back in my life. Troubleshooting and turning around underperforming units is what I did for a living, so this should be a good fit for me...

I first got them to gave me a list of needed equipment, reviewed it with them and then prioritized it. Could not wait for local service clubs to mobilize for my cause and get funding, so took it upon myself to get the required stuff (using my tool budget :-), then challenged them to help me.  Yeah, that worked, beyond my expectations :-)

Delivered the needed equipment

Then added a little surprise. Kids love popcorn snacks

My next phase, as plotted on my Excel spread sheet (heh, I am an old MWO that is what I do :-), was to observed them work and figured out ways for improvements. Hence the popcorn machine, doing it by small bags in the microwave is not very efficient if you ask me...

I got them secured funding from both the Middleton's Lions and Rotary clubs,
found source of donated food supplies from farms enterprises and grocery stores.

The extras, I donated to the food bank were I work

Now working on getting them proper training from local chefs, have a few lined up already, and challenging local College's culinary programs to run a small competition to find good healthty meals options that the kids would eat.

My lunch program is well on its way to becomes self sufficient and community supported. Once completed, I want to implement that formula across the school board and the province...

While all of this was going on, I also started experimenting in our backyard with gardening in a compact footprint.
Jean grew up on a nursery, she is at home in a greenhouse, hence why all the landscaping / gardening related posts you saw of late.

Pretty happy with our results, next would be to implement such a garden at the school. I want to get the kids involved with growing the food to set them early  on a path of self sufficiency. Hopefully their new found enthousiasm with food will influence their parents.

During that phase came across many resource persons willing to help. With their help we are getting involved in salvaging the greenhouse at the old school (now a museum) to set up community based gardening and to supply my lunch school program, the local food bank and a community Soup program we are in the process of establishing.

Yeah, I managed to get myself really busy... and as a bonus less people are going hungry around me. Life is good, again. Time to face my shop with a different eye...

My first order of business was to gathered all the tools spreaded pretty well everywhere there was a flat surface to be on downstairs...

There you go, pretty well all accounted for except for... and... but, yah

Ok well, they are still coming out of the woodworks :-)

And with that done, I can now start to make some room in my long neglected hand tool shop down into the inner sanctum...

Also have a few projects to finish in there...

Bob, ready to smell the saw dust and plane shavings again...